3D Printing of Bioinspired Structure Materials by Shear Induced Alignment of Fibers Using Doctor Blading Spread Process

Research output: Contribution to journalArticle

  • External authors:
  • Luquan Ren
  • Bingqian Li
  • Zhengyi Song
  • Qingping Liu
  • Xueli Zhou

Abstract

Fiber is a crucial element in biological micro-structural materials. Replication of fiber-reinforced composites with analogous architectures of their natural counterparts has caused widespread academic concern. Recent researches indicate 3D printing technology has the potential to produce biomimetic structural materials. The aim of this study is to develop a process to fabricate fiber-reinforced composites with ordered yet spatially tunable fiber arrangement. Specifically, we present a method to align fibers during the 3D printing of fiber-reinforced composites. A modified slurry-based stereolithography process was developed, and the fibers of the fiber-resin mixture were aligned by shear-induced effect during the spreading of slurry. We investigated the influence of relative factors on fiber orientation, and two models were used to uncover the inner mechanism. By controlling the speed and the direction of the moving blade, the patterns that fibers were arranged in can be freely programmed. Therefore, we have extracted bioinspired sinusoidal and zigzag design motifs to analyze the influence of some parameters on its mechanical properties. The proposed method is relatively material agnostic, more efficient and more economical. It thus provides a promising route to fabricate fiber-reinforced composites, and has potential to be adopted in broad research and industrial applicability.

Bibliographical metadata

Original languageEnglish
JournalInternational Journal of Precision Engineering and Manufacturing-Green Technology
Early online date28 Jan 2019
DOIs
Publication statusPublished - 2019